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Liquid cooling systems

Liquid cold plates

Eaton Boyd Thermal liquid cold plates act as the part of a liquid cooling system that absorbs waste heat from devices like semiconductors, microprocessors, printed circuit board assemblies (PCBAs) or other power electronics and transfers it to the liquid cooling system. Optimize cooling efficiency and uphold the ideal operating temperature of electronic components by harnessing the exceptional heat-absorbing capabilities of liquid through cold plates.

Liquid cold plates

A liquid cold plate (LCP) serves as a critical interface within a liquid cooling system, guiding pumped fluid to heat sources and transferring waste heat into the coolant for subsequent cooling. Cold plates feature a heat source mounting surface, internal passages for liquid to pass through, and an inlet and outlet. Thermal engineers optimize cold plate liquid flow path design and construction to maximize cooling within the liquid cooling system constraints like pressure drop and flow.

Why use liquid cold plates?

Leverage the high heat capacity of liquid to quickly absorb more heat than air cooled thermal management solutions. Coldplates excel at dissipating high-density, high-output heat loads within a diverse range of system configurations, facilitating the effective transfer of heat into the liquid cooling system.

Eaton extended surface liquid cold plates
Eaton extended surface liquid plates

How do liquid cold plates work?

A cold plate by itself does not cool devices; it must be integrated into a liquid loop that includes a pump for fluid circulation and a heat exchanger to reject the heat absorbed by the cold plate.

Why choose Eaton for your liquid cold plate?

Eatn's engineers excel at developing and manufacturing high quality, compact and durable coldplates to meet your system requirements while reducing weight and complexity. We leverage accurate performance simulations based off decades of empirical data to quickly optimize cold plate design and accelerate your design cycle. Eaton's extensive fabrication methods and 100% leak-tested construction options help you reduce product weight, push performance or decrease overall assembly size with high performance LCPs.

Eaton cfd of coldplate

Liquid cold plate technologies

Eaton liquid cold plates

Meet application requirements with the right construction

Since liquid cooling is utilized in a wide variety of applications, Eaton has developed a diverse range of liquid cold plate technologies to offer customers an optimized solution for their application. Our engineering team leverages the best fit technology to meet project requirements like thermal performance, flow rate, resistance and pressure drop, wetted path materials, weight, durability and geometry.

Learn more about our most popular LCP technologies:

Stamped liquid cold plates

Stamped cold plates are a lightweight cold plate construction that leverages the manufacturing efficiency of aluminum stamping one or both sides of the LCP. This approach further reduces manufacturing time and costs by streamlining flow path, mounting geometry and other features into a single process and eliminates CNC time. Stamped cold plates can be enhanced with internal fins to boost thermal efficiency and are controlled atmosphere brazed (CAB) brazed for 100% leak-tested seals.

Eaton liquid cooling loop

Machined liquid cold plates

Machined and brazed cold plates offer the most flow path and structural geometry customization for a heat source to liquid system interface. Optimize complex, 100% leak-tested flow channels with precision CNC machining and high-quality CAB or vacuum brazing. Eaton's broad technology portfolio enables additional performance boost with fin inserts to further enhance heat transfer into the liquid system.

Round tube liquid cold plates

Eaton Boyd Thermal round tube LCPs are cost-effective component cooling for low to moderate heat loads. Tubed cold plates consist of copper or stainless-steel tubes pressed into channeled aluminum plates. Tube cooling plates are available with either continuous tube styles or a manifold style. Enhance tube cold plate performance with the addition of turbulators by 5-15%.

Eaton contact liquid cold plates
Eaton flat tube liquid cold plates

Flat tube manifold liquid cold plates

Flat tube cold plates are ideal to cool small, high heat density components like thermoelectric coolers in limited vertical spaces. Using thin-walled aluminum multi-port extrusion (MPE) tubing, flat tube cooling plates minimize thermal resistance between the cold plate and heat source and produce surface thermal uniformity. Flat tube LCPs use more viscous fluids like ethylene glycol and water (EGW), oils, 3M Fluorinert and Polyalphaolefin (PAO) with their enhanced internal surface area and low pressure drop.

Liquid cold plate customization

Materials

  • Aluminum
  • Copper
  • Stainless steel

Wetted path needs to be compatible with other components in the liquid loop. Mixing copper and aluminum leads to galvanic corrosion that decreases system performance and lifetime.

Flow path options

  • Meso-channel
  • Parallel channel
  • Tube and/or manifold

Manufacturing processes

  • CNC machining
  • Friction stir welding
  • Stamping
  • CAB brazing
  • Vacuum brazing
Specifications

Part number

Description

Downloads

CP20G01 Flat tube liquid cold plate Thermal Graph
CP20G03 Flat tube liquid cold plate Thermal Graph
416101U00000G Hi-contact tube liquid cold plate 416101U00000G datasheet
416201U00000G Hi-contact tube liquid cold plate 416201U00000G datasheet
416301U00000G Hi-contact tube liquid cold plate 416301U00000G datasheet
416401U00000G Hi-contact tube liquid cold plate 416401U00000G datasheet
416501U00000G Hi-contact tube liquid cold plate 416501U00000G datasheet
416601U00000G Hi-contact tube liquid cold plate 416601U00000G datasheet
CP10G01 Tube liquid cold plate Performance
CP10G03 Tube liquid cold plate Performance
CP10G05 Tube liquid cold plate Performance
CP10G07 Tube liquid cold plate Performance
CP10G14 Tube liquid cold plate Performance
CP10G16 Tube liquid cold plate Performance
CP10G18 Tube liquid cold plate Performance
CP10G20 Tube liquid cold plate Performance
CP12G01 Tube liquid cold plate Performance
CP12G05 Tube liquid cold plate Performance
CP15G01 Tube liquid cold plate Performance
CP15G05 Tube liquid cold plate Performance
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